Friday, 17 December 2021

Industry 4.0, A mis-understood concept

 

In 2006, the German government presented its “High-Tech Strategy” at Hannover Messe. The Industry 4.0 initiative is just one part of a 10-point high-tech plan in Germany’s strategy to be the leading supplier of products in a number of disciplines. The 10-point plan was created in 2006 and focuses on academia, research institutions and industry. In ‘Die Neue Hightech-Strategie Innovationen für Deutschland’, the government explained how it aimed to drive innovation, which wasn’t just a matter of technological innovation but also about ‘social innovation’ with society overall put at the center, a bit like Japan’s Society 5.0.

The business potential of the 4th industrial revolution lies not only in operational process optimization, but also in its services for a wide range of applications. The Internet of Things is therefore complemented by the so-called “Internet of Services”, because smart products offer their capabilities as intelligent services (Industrie 4.0: Mit dem Internet der Dinge auf dem Weg zur 4. industriellen Revolution, 2011)

Industry 4.0 is the digital transformation of manufacturing/production and related industries and value creation processes.

Cyber-physical systems form the basis of Industry 4.0. it refers to the intelligent networking of machines and processes for industry with the help of information and communication technology. Industry 4.0 is a shift from a central industrial control system to one where smart products define the production steps

To understand Industry 4.0, it is essential to see the full value chain which includes suppliers and the origins of the materials and components needed for various forms of smart manufacturing, the end-to-end digital supply chain and the final destination of all manufacturing/production, regardless of the number of intermediary steps and players: the end customer.

Industry 4.0 has been defined as “a name for the current trend of automation and data exchange in manufacturing technologies, including cyber-physical systems, the Internet of things, cloud computing and cognitive computing and creating the smart factory”.

The goal is to enable autonomous decision-making processes, monitor assets and processes in real-time, and enable equally real-time connected value creation networks through early involvement of stakeholders, and vertical and horizontal integration.

Industry 4.0 is a vision, policy, and concept in motion, with reference architectures & standardization

The majority of digitization and digitalization efforts, in reality, happen in the context of third and even second industrial revolution technologies/goals. Industry 4.0 is not ‘something’ you realize overnight. Just as is the case with IoT deployments you need a strategic and staged approach. Industry 4.0 builds upon data models and data mapping across the mentioned end-to-end product life cyle and value stream. All the technologies in Industry 4.0 need to be seen in that perspective whereby integration is key.

With Industry 4.0, distributed data storage will become one of the main challenges in terms of security .Here are four design principles identified as integral to Industry 4.0

Interconnection — the ability of machines, devices, sensors, and people to connect and communicate with each other via the Internet of things, or the internet of people.

Information transparency — the transparency afforded by Industry 4.0 technology provides operators with comprehensive information to make decisions. Inter-connectivity allows operators to collect immense amounts of data and information from all points in the manufacturing process, identify key areas that can benefit from improvement to increase functionality

Technical assistance — the technological facility of systems to assist humans in decision-making and problem-solving, and the ability to help humans with difficult or unsafe tasks

Decentralized decisions — the ability of cyber physical systems to make decisions on their own and to perform their tasks as autonomously as possible. Only in the case of exceptions, interference, or conflicting goals, are tasks delegated to a higher level

In a short statement , Industry 4.0 is not about digitalization , it’s all about transparent interconnections and decentralized decision making with the help of cybernetics , to create a world class value chain

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